Product Name: | Culvert Roll Forming Machine | Main PowerPower: | 45KW *2 |
---|---|---|---|
Hydraulic Power: | 30kw | Station: | About 26 Stations |
Roller Material: | Gcr15 With Chrome Treatment | Drive: | By Gear Box |
Decoiler: | 15T Hydraulic With Coil Car | Track Punching Servo Power: | 5.5KW |
Shaft Diameter: | 155mm Full-bodied | Forming Speed: | 0-12m/min |
Highlight: | Industrial Silo Roll Forming Machine,Gear Silo Roll Forming Machine,Heavy Duty silo forming machine |
Automatically Silo Roll Forming Machine by Gear with Hydraulic Cutting System
1. Main speficication:
No | Specification of the material | |
1 | Suitable Material | GI, MS,Q345 |
2 | Width of the raw material | Based on the purlin sizes. |
3 | Thickness | 2.0-4.0mm |
2. The Chart of Process Flow
Hydraulic decoiler ➔Shovel head device(Auxiliary feeding +Leveling) ➔Pre Cutting➔Roll Forming Machine➔Slitting & Waste Wire Collecting➔Servo Movable Punching➔Hydraulic Cutting➔Stacker
3. Specification of components
1 Uncoiler | ||
Function | To uncoil the strip and maintain the required back tension during first pass rolling. | |
Include | Equipped with hydraulic support arm, automatic hydraulic | |
Loading capacity | Max.15tons | |
Mandrel Number | 1 mandrel |
2 Forming machine | |
1) Shovel head device | |
Function | Used to open the head of steel coil, straighten the bending part and make the plate head enter the pinch roller smoothly |
Leveling | Total 5-rolls, 2 top rolls, and 3 bottom rolls |
Leveling roll material | 40CR, HCR50 |
2) Pre-cutting | |
Function | Flat cutting before roll forming, used for changing the coil |
Material of blade | D2, 58-62 HRC hardness |
3) Main roll forming | |
Forming stand | About 26 stations |
Main frame | Whole beam welding |
Roller material | Gcr15 Quenching HRC58-62 degree,overall finish turning |
Shaft Diameter | Upper shaft: Φ155mm full-bodied |
Shaft material | 40CR, with quenching and tempering |
Drive | By gear box for each forming station |
Forming speed | 0-12m/min; It should be controllable by the operator, can adjust on the control box. |
Forming motor | 45KW*2 AC motor |
3 Servo Movable Punching | |
Function | Punch profile into specified position. |
Punching after forming | Punch the sheet after roll forming to required length |
Punching motion | The main machine will NO stop when punching, punching is flying by 11KW servo motor |
Material of punch mould | D2 with heat treatment 58-60° |
4 Hydraulic cutting system | |
Function | Cut profile into specified length. |
Cutting after forming | Cut the sheet after roll forming to required length |
Cutting motion | The main machine will stop when cutting |
Material of blade | D2 with heat treatment 58-60° |
5 . stacker | |
Function | Receiving the final product, the height can adjust by hydraulic |
Size | 3m(length)* 1.5m(width) |
4. Machine photos for reference
5. Warranty
1: Guaranteed against malfunctions due to manufacturing defects for 1 year after date of shipment. Repairs will be made free of charge.
2: Repairs will not be performed free of change even during the guarantee period in the follow circumstances
- Damage occurs due to a natural disaster
- Malfunction occurs due to user error
- Malfunction occurs due to modifications
- Malfunction occurs due to further movement or shipment after installation
3:Air ticket, transportation cost, hotel, meals and 100$ per day shall be for purchaser’s account if manufacturer’s engineer has to be send to purchaser’s factory to maintain the machine during the guarantee period.
6. FQA
1) Q: Are you manufacturer or trading company?
A: We are manufacturer and trading company .
2) Q: Do you provide installing and training overseas?
A: Overseas machine install and worker training services are optional.
3) Q: How is your after sales support?
A: We provide technical support on line as well as overseas services by skillful technicians.
4) Q: How does your factory do regarding quality control?
A: There is no tolerance regarding quality control. Quality control complies with ISO9001. Every machine has to past testing running before it's packed for shipment.
5) How can I trust you that machines pasted testing running before shipping?
A: 1) We record the testing video for your reference. Or,
2) We welcome you visit us and test machine by yourself in our factory.
6) Q: Do you have this roof panel roll forming machine in stock?
A: No, machine is made to order.
6. Installation and training:
a.If buyers visit our factory and check the machine, we will teach you how to install and use the machine, and also train your workers/technician face to face.
b.Without visiting, we will send you user manual and video to teach you to install and operate.
C.If buyer needs our technician to go to your local factory, please arrange board and lodging and other necessary things.